5 Most important features of ERP for Electronics Manufacturing
The ERP electronics manufacturers will most benefit from must deliver operational excellence, safety, speed, and optimized costs.
These factors will never fall out of favor with electronics and parts manufacturers as they develop groundbreaking technology, hit demands precisely and conduct business with their many vendors and subcontractors.
Electronics manufacturers should integrate lean tools for optimizing supply chains. Hence, ERP systems for manufacturing companies must help businesses obtain seamless data flow that is demand-centric and accurate.
ERP System automates the vendor list, material billing, orders, and other basic manufacturing processes to help curtail inefficiencies in data handling and errors in production. This plays a prime role in improving the quality of manufactured electronics.
The system is expected to automate internal communication, advanced ERP software for the electronics industry work excellently to help businesses address and meet the potential challenges in an efficient and faster way.
ERP for electronics manufacturers must track all the weaker areas and defects automatically paving the way for real-time and seamless data flow across the organization.
Industrial manufacturing ERP software should automatically track product codes and also the availability against the raised orders. This calls for having a feature that boosts traceability of the diverse products manufactured.
Electronics manufacturers should have an ERP system that offers real-time visibility throughout the organization. This calls for intuitive tracking of machines, supply chain, production processes, costs, materials, etc.
1. Components Sourcing & Purchasing
A component is a functionally independent part of any system. It performs some function and may require some input or produce some output.
Component Sourcing is the location, acquisition and managing components of all the vital inputs required for an organization to operate. This includes raw materials, parts, products, and labor in all its forms, location and services.
Component sourcing system for PCB assembly projects, only the parts you specified on your BOM are ordered for each of your assembly jobs, No substitutions are ever used without your approval.
Purchasing has been one of the major parts of any manufacturing industry. The purchasing software is business software that allows organizations to automate their entire source-to-pay cycle. Users can gain complete access to control every procurement process operation.
Sparrow manages everything related to suppliers from the same place and manages their quotations. Manage material and supplier and keep an eye on stock level. Find the cost of components with our automated components price analysis.
Sparrow provides a simplified purchasing module that has all the essential tools to cover your purchasing requirements. Import price lists and comparisons of it which helps suppliers effectively to make better purchasing decisions based on promotions, quantities and contract terms. Generate Instant Quote in few Seconds through Automated Feature.
2. Bill of Material Management
A Bill of Material (BOM) is a comprehensive list of the components that are used in your schematic along with the detail of the manufacturer’s parts, their number and quantity.
A BOM is a list of Raw Material, Parts, Components, Assemblies and Sub-Assemblies in a hierarchy format needed to make one unit of the Product. The more detailed and accurate the details of the bill of materials are, the better you can make decisions about how to get the product into the customer’s hand efficiently and cost-effectively.
A centralized source used to manufacture a product and serves as a basis for Product Design and Manufacturing business activities – R&D, Production, Logistics, Procurement, Inventory, Pricing, and Sales are all dependent on BOM data.
A bill of materials explosion displays an assembly at the highest level broken down into its components and parts at the lowest level, while a BOM implosion displays the linkage of individual parts at the lower level to an assembly at the higher level.
A BOM is often tied to a Production Order, whose issuance may generate Reservations for the components in the Bill of Materials that are in stock and Requisition for the components which are not in stock.
You can analyze the production variance based on the actual on-site production, and the registered BOM can be the base of your production stock management, with the link with other functions. It Validates Single-level and Multilevel bill of materials. Evaluate and validate levels of BOM (Bill of Material), accuracy, completeness, and consistency.
3. Integrated Inventory management
Inventory management is a very important function that determines the strength of the supply chain as well as the impacts of the financial strength of the balance sheet. Every organization constantly strives to maintain optimum inventory to be able to meet its requirements and avoid over or under inventory that can impact the financial figures.
Inventory management system integrated with ERP systems, helps you avoid mistakes and take quick decisions. ERP system enables the most efficient stocking methods for your inventory and helps improve all the internal operations.
ERP systems help you to have a proper reporting mechanism of inventory in your store and your warehouses. This helps the manufacturing department in planning its future production schedules accordingly.
Powerful inventory management which seamlessly integrates with everything that keeps track of every movement of the stocked item. Real-time stock level is maintained so that the sales team can never go wrong while accepting new orders.
An effective ERP inventory management system minimizes overhead and increases efficiency by tackling several common inventory challenges. The benefits continue when one adds inventory management capabilities to forecasting. ERPs protect sensitive electronic components with process visibility.
4. Production planning & resources
The planning module leverages resource usage and production effort effectively. Simple to use cloud-based Sparrow ERP planning module can easily track every activity of workers, equipment, products and their components and relevant resources.
The production planning & Scheduling in Sparrow ERP consider all the phases and steps relevant to a product. Use our refined planning system designed for electronics & High Tech manufacturing to schedule your input and manage production orders efficiently.
Resource planning is defined as a method for the effective planning of all resources ideally, it addresses operational planning in units, financial planning, and has a simulation capability to answer. The process of converting the production plan or the master production schedule into the impact on key resources, e.g., man-hours, machine hours, storage, standard cost dollars, shipping dollars and inventory levels.
Sparrow ERP planning software enables you to accurately defines your work shifts, including the leaves and holidays of the worker. This provides you with the overall visibility of your available input time according to the defined shifts.
Once the input time is visible, the same will be used to plan the production orders and utilize resources well. Work orders can be planned either backward or forward based on the date of completion intended.
Displays the count of production team scheduled for each shift, so there is no chance of over/under staffed while planning shifts and workweeks. Capacity planning is interrelated with production planning in sparrow ERP.
5. Manufacturing using dynamic routing
Manufacturing with dynamic routing allows you to command your input time and supervise your routing & resources. Users can visualize order status and get the idea that Order has high priority still the job cannot be started yet.
Manufacturing Software allows you to accurately define your work shifts including your holidays and worker’s leaves. That gives you comprehensive visibility of your available input time. Once the input time is visible the same is utilized in planning the manufacturing orders. Work orders can be either planned backward or forward based on the intended finish date.
Sparrow ERP has a robust manufacturing module that is integrated seamlessly with other ERP modules. Built-in features are designed to fit any manufacturing process more or less, but we have some special built-in features for customers of Electronic Manufacturing Services (EMS).
Custom logic can be used to create MO (Manufacturing Orders) manually or automatically. Bill of Materials (BOM) and CPL (Component Placement List) can be imported into the system and linked to MO automatically or manually.
Use our advanced planning system to plan your input type and effectively manage production orders. The planning module effectively optimizes resource utilization, manufacturing effort, and material maintenance in a manufacturing ERP
A manufacturing business may need many parts for the complicated assembly of a quality product or just a few for making a simple good. Keeping production with dynamic routing it costs to a minimum, having good quality control and excellent sales management are key to reducing the risk in any type of manufacturing.